Reciprocating compressor troubleshooting

Here are some of the most frequently asked questions and the most common reciprocating compressor problems. Consequently, the primary troubleshooting tools are our five senses, two pressure gauges, two temperature indicators, and a flow meter. Reciprocating -piston compressors major problems root causes can be. Unless your compressor is safely mounted in its location, it should not be use pure and simple.

In a reciprocating air compressor , ambient air is drawn into the compression chamber with a crankshaft.

If problems exist with the crankshaft, the compressor is liable to display various performance issues, including vibrations. With compressors , operation failure could stem from one of the other issues covered in this air compressor troubleshooting guide. Remove the compressor cylinder head and inspect for foreign matter on top of the piston. Add a new gasket and reassemble the head.

Tighten the bolts on the air compressor. It may also be a good idea to replace your vibration pads : 5. Compressor floor mounting loose. Search our catalog of replacement parts for Vilter compressor s.

With power to run 1-inch impact wrenches combined with generators, welders or jump starters in the field or on the job site, this is what you need when you need to get the job done. Your facility relies heavily on your air compressor , it’s as valuable to you as electricity or water. If your compressor shuts down, it means trouble.

In this list are five things you can pay attention to regularly to make sure your compressor is functioning at its most efficient. The compression follows the law PV 1. Determine the size of the cylinder. Performance, efficiency, reliability and low maintenance for demanding upstream, midstream and downstream applications As a leading supplier of reciprocating compressors , the Dresser-Rand business offers products ranging from medium to high-speed separable units driven by engines or electric motors, to large, slow speed motor driven process reciprocating compressors. Oftentimes the culprit is not the compressor , but a system failure or design problem with accessory equipment that killed the compressor prematurely.

This article describes how to troubleshoot a compressor and the associated problems that can cause a system to fail prematurely. A reciprocating air compressor was shut down for repair. The process foreman closed the suction and delivery valves and isolated the electricity supply. He then tried to vent any pressure left in the machine by the method normally use opening the drain valve on the bottom of the pulsation damper. It was seized and he could not move it.

In the case of reciprocating compressors , I have found that there are two assumptions about the cylinder bore to crosshead bore alignment that have caused unexpected problems. The first assumption is “if the compressor rod runout is in tolerance then the cylinder bore alignment is in tolerance”. These types of compressors have not received the same high-priority monitoring given to centrifugal machines.

The reasons for this are partially based on the higher number of.

The major problems encountered in a reciprocating compressor are because of the valve failure. The other problem of leakage past the piston because of the worn out piston rings has also been placed in the reciprocating compressor. We provide reciprocating compressor services in our state-of-the-art shop and on the field to repair issues when and where they happen to reduce production lapses.

NCS is an expert at repair , but when this isn’t possible or cost-effective, we have affordable compressor replacement parts. Bender CCP has developed a reputation on the west coast as the premier thermal spray facility for new and refurbished compressor components. Bender CCP is the preferred choice of manufacturers and end user for compressor rods.

We have experience with extreme service applications such as H2S and Acid Gas. The open drive, 2-stage reciprocating compressors are optimised for the low temperature refrigeration range. With the optional liquid subcooler, they significantly increase the cooling capacity and efficiency of the entire system.

Standard motors can be attached to the compressor via coupling housing or belt drive. Unfortunately, not everyone has access to reliable, quick, professional support from a compressor company. You’ve found the right website!

Together we’ll have your compressor back up and running in no time.